System Startup

Initial Checks

Before proceeding with system startup, ensure all plumbing and wiring is complete. Verify the following:

E-Stop is pushed in
DFU is connected to 120V circuit
Circuit breakers inside unit are on
Allow 30-60 seconds for system boot up when powered on
Scan QR code on unit to access the FullShop app

High-Level Startup Sequence

%%{init: {'theme': 'base', 'themeVariables': { 'primaryColor': '#ffffff', 'primaryTextColor': '#1c6b92', 'lineColor': '#6d6e71', 'secondaryColor': '#8eaec9', 'tertiaryColor': '#c64527'}}}%%
graph TD
    A([Start]) --> B
    B[Confirm Plumbing & Wiring]
    B --> C[Power Up DFU]
    C --> D[Connect DFU to Wi-Fi]
    D --> E[Power Up SVI]
    E --> F[Add SVIs to Mesh Network]
    F --> G[Bleed Water Header]
    G --> H[Bleed Coolant Header]
    H --> I[Setup SVIs in App]
    I --> J[Validate at each CNC]
    J --> K([System Ready])

    style A fill:#1c6b92,stroke:#1c6b92,color:#ffffff
    style B fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style C fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style D fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style E fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style F fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style G fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style H fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style I fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style J fill:#ffffff,stroke:#1c6b92,color:#1c6b92
    style K fill:#1c6b92,stroke:#1c6b92,color:#ffffff

Detailed Process Steps

1. Confirm Plumbing & Device Wiring

Has plumbing professional double checked and proofed the work? Confirmed & Signed Off
Has electrical professional double checked and proofed their work? Confirm & Signed Off

2. DFU Power Up and Wi-Fi Connection

Power Setup

Before plugging in, confirm DFU Mesh physical address switches are as intended. View switch settings
Turn ON 3-AMP breaker > Turn OFF 10-AMP breaker
Plug in to 120V, this will power your device

App Configuration

Using app: Settings > DFU setup > Select DFU > Name DFU > Parameterize DFU > Save
Using USB cable, connect DFU to PC with Google Chrome. Use left-most USB-C port inside DFU electrical enclosure

Wi-Fi Setup

Using app: Settings > DFU setup > Select DFU > Configure DFU Wi-Fi > follow instructions
While proceeding, confirm the Wi-Fi to DFU is established. 3 ways to confirm:
- External LED will go from white to blue
- Internal string LED labeled L2 will be blue
- App shows sync status via icon at upper right corner. May require refresh.

3. SVI Power Up

Before plugging in, confirm SVI Mesh physical address switches match as intended. View switch settings
Before plugging in, confirm IDENTITY Switch is OFF (pushed up).
Leave covers off for future steps.
Plug in 120 V adapter to power device.

4. Add all SVI ‘s to mesh network with app

Using app: Settings > DFU Setup > Select DFU > Use CLICK TO ADD to add all Unrecognized SVIs

5. Water Header: Bleed Trapped Air

START WATER FLOW: Using the app: DFU Details > Select DFU > DFU Settings > Bleed out Air > Move Water Bleed selection to “Water Flowing”. Confirm pressure is being made using water pressure gauge.
Physically go to each SVI and use IDENTITY switch to open fill valve. Once water is flowing and air looks bled out close valve with IDENTITY switch.
If you installed an additional manual bleed out valves, open / close to bleed any remaining trapped air.
STOP WATER FLOW: Using the app: DFU Details > Select DFU > DFU Settings > Bleed out Air > Move Water Bleed selection to “Standby” - CONFIRM WATER PRESSURE IS DROPPED BEFORE PROCEEDING

6. Coolant Header Bleed Trapped Air

Turn ON 10-AMP breaker
Physically go to closest manual bleed out valve, open to allow air escape. Bring container or hose to catch any oil that escapes from bleeding process.
START COOLANT FLOW: Using app: DFU Details > Select DFU > DFU Settings > Bleed out Air > Move Coolant Bleed selection to “Pump Coolant” Initial speed setting is 1% - slow increase flow. No need to rush as pipes typically fill quickly. Confirm pressure is being made using coolant pressure gauge.
Once coolant is flowing and air looks bled out close manual bleed valve while quickly proceeding to next step.
STOP COOLANT FLOW: Using app: DFU Details > Select DFU > DFU Settings > Bleed out Air > Move Coolant Bleed selection to “Standby”
Proceed to next closets bleed valve and repeat above steps at EVERY location where trapped air could be.
When finished at all bleed locations
CONFIRM in app that both Coolant bleed and Water bleed are in Standby
CONFIRM COOLANT PRESSURE IS DROPPED BEFORE PROCEEDING

7. Setup each SVI with app

Physically go to first CNC machine – turn IDENTITY switch to ON position (down)
Using app: Settings > Machine Setup > Select Machine > Select REGISTER NEW MACHINE at top of list
Name machine as you refer to it in the shop (example Mill 43, DMG-Mori #4, ect.)
Select DFU this SVI pairs with. Many shops only have a single DFU.
Select the highlighted SVI and confirm MAC address on PCB (see below example)
Using app: Complete required entries and selections when completed click REGISTER NEXT at top of page.
At this CNC machine turn IDENTITY switch to OFF position (up)
Repeat above step at each CNC until all SVIs are in the app paired to correct DFU.
Use SAVE at top of app and return to summary page, review to confirm machines appear as expected.
When finished – all SVI should be disabled and ready to validate.
Reset any alarms that may have triggered at power up – may require 2 attempts to clear at first power up.

8. Validate at each CNC

Physically go to first CNC. Double check IDENTITY switch is OFF (up position).
Pull Level Sensor from Sump to purposely trigger low warning and low alarm – confirming wiring and sensor.
Reset level sensor alarms that triggered. May require 2 attempts to clear at first power up.
Repeat at all other CNC on the application.